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Die Cutting Services

Custom Die Cut Foam
Custom Die Cut Foam

At Williams Foam, we can assist customers in developing custom die cut packaging, trays, inserts, and other foam products. Custom shapes can be cut from polyurethane and polyethylene foam in sizes up to 42" x 64" and up to 9" thick. The ideal material can be chosen based on cost and protection requirements. Cutting presses range from 55 tons to 110 tons and are equipped with CNC technology to precisely control the speed of the machines, resulting in a very clean cut. This allows us to meet tolerances of 1/16" (depending on thickness) which are much tighter than many other manufacturers. A close fit is essential in protecting critical components during transport.

Custom die cut packaging and handling trays protect parts while maintaining a consistent packing procedure across the manufacturing process. This prevents damage while giving products a premium professional look. We carry a large stock of standard sizes and densities to expedite rush orders, and offer additional value added services that including lamination and assembly. Due to our efficient manufacturing technology and automated cutting abilities, we can competitively quote anything from low volume to high volume orders. For more information about our custom foam die cutting ability, see the table below, or contact us directly.

Die Cutting Capabilities

Die Cutting Method
Steel Rule
Materials
Polyurethane
  • Convoluted Foam
Polyethylene
  • Cross-Linked Polyethylene (XLPE)
  • Expanded Polyethylene (EPE)
Applications
Trays
Inserts
Packaging
Returnable Dunnage
Width
42"
Length
64"
Thickness
9"
Press Tonnage
55 to 110 Tons
Foam Densities
Polyurethane
Cross-Linked Polyethylene
Expanded Polyethylene
1 to 2.5 lbs.
0.7 to 9 lbs.
.90 to 9 lbs.
Tolerance (+/-)
± 0.125" (or tighter)
Additional Services Provided
Contour Cutting
Laminating
Slitting
Assembly
Design
Sample Making
Production Volume
Low Volume
High Volume
Lead Times
Quoted on a Job by Job Basis
Fast Turnaround (When Needed)

Additional Information

Industry Focus
Packaging
Manufacturing
Architectural
Electronics
File Formats
Solid Works
AutoCAD
PDF